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title: "Solar Panels for UK Manufacturers: Cutting Energy Bills | Alliant Energy"
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Spoke guide · Commercial

# Solar for Manufacturers: A Guide to Cutting Energy Bills

Manufacturing businesses have the strongest financial case for commercial solar of any sector in the UK. High continuous loads, large roof areas, and significant energy spend combine to deliver 3–5 year paybacks.

By **Alliant Energy Team**· reviewed by MCS Registered Engineer Last updated  19 May 2026 

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On this page

-   [Why manufacturing](#why)
-   [What it looks like](#looks)
-   [Full Expensing maths](#tax)
-   [Process heat](#heat)
-   [Scope 2 emissions](#scope2)
-   [Pinder Brothers](#case)
-   [FAQ](#faq)

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The economics of commercial solar depend on self-consumption. Manufacturers run CNC machines, injection moulders, compressors, conveyors and HVAC during the exact hours solar generates — self-consumption of 80–90% is common.

## Why manufacturing is the best sector for solar

By contrast, offices and retail may have good daytime loads but lower total electricity use. Manufacturers often spend £50,000–£500,000/year on electricity. At those levels, a 200kWp system saving £40,000/year reaches payback in under 5 years — before Full Expensing.

## What a typical manufacturing solar installation looks like

A medium-sized UK manufacturer occupying a 5,000–10,000m² site typically installs between 100kWp and 300kWp:

-   100kWp: ~600m² of roof, ~90,000 kWh/year, ~£18,000–£25,000/year saving
-   200kWp: ~1,200m² of roof, ~180,000 kWh/year, ~£36,000–£50,000/year saving
-   300kWp: ~1,800m² of roof, ~270,000 kWh/year, ~£54,000–£75,000/year saving

Installation typically uses ballasted flat-roof mounting (no roof penetrations) or pitched-roof rail systems. Most industrial roofs — steel profiled, membrane, concrete — are suitable.

## The Full Expensing calculation for manufacturers

System cost

Full Expensing saving

Effective cost

Annual saving

Payback (after tax)

£100,000

£25,000

£75,000

~£22,000

~3.4 years

£200,000

£50,000

£150,000

~£42,000

~3.6 years

£300,000

£75,000

£225,000

~£60,000

~3.75 years

No equivalent

For manufacturers paying corporation tax, Full Expensing effectively funds 25% of the installation in year one. No other capital investment in energy efficiency delivers comparable immediate tax efficiency.

### Model the numbers for your facility

Free site survey and HHD-based commercial proposal.

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## Process heat and beyond

Solar PV reduces electricity costs. For manufacturers with significant heat demand, a heat pump combined with solar can address both — particularly relevant for food processors and plastics manufacturers. Solar generates electricity; the heat pump uses it to produce heat at 3–4× efficiency.

## Reducing Scope 2 emissions

Manufacturers increasingly face pressure on Scope 2 emissions from customers, investors and compliance obligations. Solar directly displaces grid electricity with zero-carbon generation — a component of many net-zero and science-based target commitments. The financial and ESG cases reinforce each other.

## Case study: Pinder Brothers

Pinder Brothers is a manufacturing business for which Alliant installed a commercial solar system, sized to the facility's daytime production load. Full details on our case study page.

## Frequently asked questions

### Can solar be installed while manufacturing continues?

Yes — in almost all cases. Roof installation doesn't require production to stop. The only brief interruption is final electrical commissioning, scheduled during planned maintenance or a weekend.

### What about dust, vibration or other manufacturing-specific conditions?

Panels are designed for outdoor industrial exposure. For sites with significant particulate emissions (foundries, woodworking, stone processing), we consider panel tilt and layout to maximise self-cleaning by rain.

### Can we claim Enhanced Capital Allowances as well?

ECAs for energy-efficient equipment were largely replaced by Full Expensing. Solar and battery storage qualify directly under Full Expensing. Confirm with your accountant which route is most advantageous.

Three ways to get started

## Ready to find out what solar saves you?

Get a tailored quote in one working day. No obligation. No hard sell. Speak to a renewable energy engineer — not a salesperson — at a time that suits you.

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## Certified, registered, and insured. Every time.

MCS certification isn't a box-ticking exercise — it qualifies your system for Smart Export Guarantee payments and government grants. Our installers are also NICEIC-approved and TrustMark-registered, and every install is fully insured.

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