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Spoke guide · Commercial

# How to Size a Commercial Solar System for Your Building

Correctly sizing a commercial solar system is the difference between a well-performing investment and one that barely moves the needle — or an oversized system that exports most of its generation at low rates.

By **Alliant Energy Team**· reviewed by MCS Registered Engineer Last updated  19 May 2026 

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On this page

-   [The three inputs](#inputs)
-   [Consumption profile](#consumption)
-   [Roof area & capacity](#roof)
-   [Matching size to use](#matching)
-   [DNO constraints](#dno)
-   [Why surveys matter](#survey)
-   [FAQ](#faq)

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Commercial solar sizing starts with three questions: how much electricity you use and when, how much useable roof area you have, and your electricity rate and annual spend.

## The three inputs that determine system size

The optimal system size balances these three. It generates enough to make a meaningful impact on your bill, it fits your roof without complex engineering, and it doesn't produce so much surplus that most of it is exported at low rates.

## Understanding your consumption profile

A half-hourly data (HHD) download from your energy supplier shows exactly when you use electricity in 30-minute intervals across the year — the single most valuable piece of data for commercial solar design. You're entitled to it free of charge.

What you're looking for: how much electricity do you consume between 8am and 6pm on weekdays? That's your solar generation window. If 70% of consumption falls in those hours, a large system makes excellent sense. If 80% is overnight, solar without battery storage will have limited self-consumption.

Tip

Share your HHD file with us and it dramatically improves the accuracy of the financial projection.

## Roof area and system capacity

As a rough guide, 1 kWp of commercial solar requires approximately 5–7 m² of roof area.

System size

Approx. roof area

Annual generation (UK avg)

Best suited to

30 kWp

~180–210 m²

~27,000 kWh/yr

Small commercial, SME offices, small retail

50 kWp

~300–350 m²

~45,000 kWh/yr

Medium commercial, small manufacturing

100 kWp

~600–700 m²

~90,000 kWh/yr

Mid-size manufacturing, large retail, logistics

200 kWp

~1,200–1,400 m²

~180,000 kWh/yr

Large industrial, distribution depots

500 kWp

~3,000–3,500 m²

~450,000 kWh/yr

Very large industrial, agri-commercial

## Matching system size to electricity consumption

The general rule: size the system to cover 80–100% of your daytime electricity consumption. Oversizing means exporting at low SEG rates (5–10p/kWh) rather than displacing grid electricity (25–35p/kWh). Undersizing leaves savings on the table — incremental panel cost is low at install time.

Example: a manufacturer using 350,000 kWh/year with 250,000 kWh consumed 7am–7pm. A 200kWp system generating ~180,000 kWh covers 72% of daytime consumption — reasonable sizing. 250kWp would approach daytime consumption with minimal oversupply.

### Get a properly sized commercial proposal

Free site survey and HHD-based modelling.

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## DNO constraints

Your Distribution Network Operator may limit system size. For systems above 50kWp (sometimes lower), a G99 application is required and the DNO assesses whether your existing grid connection can accommodate export capacity. Options if export is constrained: reduce size, add battery to limit export, or apply for a connection upgrade. We handle DNO applications for all commercial installations.

## Why commercial surveys matter

Commercial buildings vary enormously in roof condition, structural capacity, aspect, shading, cable routing complexity and electrical infrastructure. Satellite imagery gives a useful first approximation; a proper structural and electrical survey is essential before committing.

## Frequently asked questions

### Can we install solar on a flat industrial roof?

Yes — flat or low-pitch industrial roofs are among the most common commercial solar installations. Panels are mounted on angled frames using ballasted systems that avoid roof penetrations where possible.

### What if our roof faces the wrong direction?

On flat roofs, orientation is less critical — panels can be angled in any direction using the mounting frame. On pitched roofs, east-west orientation loses around 15–20% vs south but is still viable, particularly for larger systems.

### How long does a commercial survey take?

Typically 1–3 hours on site for a medium-sized installation. We assess roof condition, structural suitability, panel layout, cable routing and electrical infrastructure. The survey is free and without obligation.

Three ways to get started

## Ready to find out what solar saves you?

Get a tailored quote in one working day. No obligation. No hard sell. Speak to a renewable energy engineer — not a salesperson — at a time that suits you.

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## Certified, registered, and insured. Every time.

MCS certification isn't a box-ticking exercise — it qualifies your system for Smart Export Guarantee payments and government grants. Our installers are also NICEIC-approved and TrustMark-registered, and every install is fully insured.

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