---
title: "Piolax — Solar Case Study | Alliant Energy"
description: "Piolax (Manufacturing): 332.64kWp solar array, 756 panels — £68,830/yr saved, 3.7 Years payback. Full project breakdown by Alliant Energy."
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Manufacturing

# Piolax

332.64kWp system saving £68,830 a year for Piolax.

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## Project overview

Piolax are a Japanese manufacturer of coil springs, flat springs, wire forms, metal/plastic fasteners and unit assembly parts. Piolax deals with all the domestic car manufacturers and truck manufacturers, and enjoys a leading share in various automobile parts as well as other products. Piolax continues to make progress as the only spring manufacturer that produces both metal and resin springs. .e-loop-item-13340 .elementor-element.elementor-element-166d83a:not(.elementor-motion-effects-element-type-background),.e-loop-item-13340 .elementor-element.elementor-element-166d83a>.elementor-motion-effects-container>.elementor-motion-effects-layer{background-image:url("https://alliantenergy.co.uk/wp-content/uploads/2026/02/Bowland-Pennine-Mountain-Rescue-Solar-11.jpg")}.e-loop-item-13340 .elementor-element.elementor-element-166d83a:hover{background-image:url("https://alliantenergy.co.uk/wp-content/uploads/2026/02/Bowland-Pennine-Mountain-Rescue-Solar-11.jpg")}

### The challenge

Like most manufacturing operations, Piolax faced a structural exposure to wholesale electricity prices — a cost line that doubled for many UK businesses between 2021 and 2023 and shows no sign of returning to pre-crisis levels. With significant daytime load and suitable roof space, on-site generation was the obvious lever, but the project needed to stand on its own commercial merits: predictable payback, manufacturer-backed warranties, and zero operational disruption during install.

### The solution Alliant Energy designed

Following a structural roof survey and DNO capacity check, Alliant Energy specified a 332.64kWp array using 756 high-efficiency mono-PERC panels, paired with a Solis hybrid inverter. The Solis platform was chosen for its export-management capability and remote firmware updates, allowing the array to be tuned over its life without site visits. Surplus generation is exported to the grid under a Smart Export Guarantee tariff, providing a secondary revenue stream alongside the primary saving on imported electricity.

### Install & commissioning

The full installation completed in 4 weeks, scheduled around the customer's operating hours to avoid downtime. Work was carried out by Alliant Energy's directly employed MCS-registered engineers — no subcontracted labour. The system was commissioned to G99 requirements, registered with the Microgeneration Certification Scheme, and handed over with monitoring access, electrical certification, and structural sign-off documents on the day of completion.

### Financial outcome

In its first full year of operation the system is on track to save Piolax approximately **£68,830** on electricity costs, with a payback term of **3.7 Years** and a projected total ROI of **676%**. Over the 25-year warranted life of the panels, the cumulative saving is forecast at **£1.72M** — a figure that improves materially if grid prices continue their long-term upward trend, and that benefits from the UK's 100% full-expensing capital allowance for qualifying solar assets.

### Environmental impact

The installation displaces roughly **77.8 Tonnes** of CO₂ emissions every year compared with grid-sourced electricity. Over the system's 25-year design life that is the equivalent of removing more than Piolax's entire annual Scope 2 footprint several times over — a material data point for ESG, B-Corp and net-zero reporting frameworks.

### Why it matters for the manufacturing sector

Manufacturing businesses typically run daytime electrical loads — refrigeration, machinery, IT, lighting, compressors — that overlap closely with solar generation. That overlap is what drives strong economics: every unit generated and consumed on-site replaces a unit that would otherwise be bought from the grid at full commercial rates. The Piolax project demonstrates how the model scales for this kind of operation.

System

332.64kWp

Panels

756

Inverter

Solis

Install

4 Weeks

### Project FAQ

### How big is the solar system installed at Piolax?

Alliant Energy installed a 332.64kWp solar PV system using 756 panels paired with a Solis inverter. The installation took 4 weeks from arrival on site to commissioning.

### How much does Piolax save each year?

Piolax saves approximately £68,830 per year on electricity, with projected lifetime savings of £1.72M over the system's 25-year guaranteed performance period. The payback term is 3.7 Years, delivering a total ROI of 676%.

### Was the project funded or paid for upfront?

This project was paid for directly by the customer. Under the UK's full-expensing capital allowance, the entire cost can be deducted from corporation tax in year one — improving the effective payback meaningfully for profitable companies.

### What's the environmental impact?

The system avoids around 77.8 Tonnes of CO₂ emissions every year compared with grid-sourced electricity. Over a 25-year design life that's a material contribution toward Scope 2 reduction and any ESG or net-zero reporting commitments the business holds.

### Could a similar system work for my business?

Probably — the same hardware platform (panels, hybrid inverter, optional battery) scales from roughly 10kW up to 1MW+. The deciding factors are roof area, daytime electricity use, current unit rate, and grid-connection capacity. Alliant Energy carries out a free desktop feasibility study and follow-up site survey before quoting.

### Financial impact

Rate of ROI

27%

Total ROI

676%

Annual savings

£68,830

Lifetime savings

£1.72M

Payback term

3.7 Years

Annual CO₂ saved

77.8 Tonnes

[Commercial Savings Calculator →](/calculator)

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